Riba:
- Ability don fahimtar ma'anar kiyaye tsinkaya da farkon ganowar famfo, compressor da rashin aikin ESP tare da AI.
- Ikon gano gano abubuwan da ba su da kyau da kuma ragowar rayuwa mai amfani (RUL) ƙididdigewa daga girgiza, zafin jiki da bayanan yanzu
- Ikon tabbatar da abubuwan tsinkaya tare da ma'aunin ƙararrawa na ƙarya, tushen tushen bincike da amincewar injiniyan kulawa
Wuraren mai da iskar gas suna cike da injunan aiki akai-akai: famfo, compressors, injin turbines, ESPs (famfon wutar lantarki), bawuloli. Rashin gazawar waɗannan kayan aikin yana nufin duka asarar samarwa (daruruwan dubban daloli a rana don kwampreso don tsayawa) da haɗarin aminci (rashin kwatsam, wuta / fashewa a cikin tsarin matsa lamba). Kulawa na al'ada shine matsananci biyu: ko dai jira har sai gazawa (mai aiki, mai tsada da haɗari) ko maye gurbin da wuri akan jadawalin (rigakafi, amma ɓarna mai kyau). Kulawa da tsinkaya (PdM) ita ce hanya ta uku kuma mai kaifin baki: lura da yanayin kayan aiki akai-akai, tsinkayar rashin aiki kafin ya faru, da shiga tsakani cikin lokaci. A cikin wannan rukunin, muna amfani da hankali na wucin gadi don hasashen kurakuran girgiza, zafin jiki da bayanan yanzu. Dokokin da ba za a iya canzawa ba: tsinkaya mai yiwuwa ne, ba ainihin kwanan wata ba; A kan kayan aiki masu mahimmanci, an tabbatar da fitarwa ta hanyar binciken filin da kuma tushen bincike.
Dabarun Kulawa da Hasashen
Kowane na'ura yana ba da "sigina" lokacin da yake kan hanyar rashin nasara: kamar yadda mai ɗaukar nauyi, wasu mitoci suna ƙaruwa a cikin bakan girgiza; Lokacin da famfo ya shiga cikin cavitation, matsa lamba yana canzawa; Lokacin da iskar mota ta lalace, sa hannun yanzu yana canzawa. Kulawa da tsinkaya yana kama waɗannan sigina.
Ka'idoji na asali:
- Kula da yanayi: Ci gaba da auna lafiyar kayan aiki tare da na'urori masu auna firikwensin kamar girgiza, zafin jiki, halin yanzu, matsa lamba da acoustics.
- Ganewar anomaly: Ɗaukar karkata daga halin al'ada. Samfurin yana koyon "al'ada", karkatar da tutoci.
- Sa hannu na kuskure: Halayen bayanan ƙira na nau'in kuskure na musamman (misali mita mai ɗaukar laifin zobe na waje).
- RUL (Rayuwa Mai Amfani): Ƙididdigar sauran lokacin aiki na kayan aiki har zuwa gazawar. Kiyasin mai yiwuwa ne.
- Tazarar P-F: Lokacin daga lokacin da aka fara ganin gazawar mai yuwuwar (P) har zuwa gazawar aiki (F); shiga tsakani taga.
Tukwici: Manufar kiyaye tsinkaya ba ita ce “daidai ranar” ba amma isasshen lokacin faɗakarwa. Idan samfurin ya ce "akwai damar kashi 70% na wannan tasirin zai gaza cikin kwanaki 40", wannan siginar shiri ne; ya isa don matsar da kulawa zuwa matsayi na gaba. Kar a jira takamaiman kwanan wata.
Gano Anomaly da Ƙimar RUL
Gano anomaly gabaɗaya ilmantarwa ne mara kulawa: ƙirar tana koyon tsarin “na al’ada” daga bayanan lokacin lafiya na kayan aiki; Yayin da bayanan da ke gaba suka karkata daga wannan tsarin, mafi girman "karɓar maki lafiya" zai kasance. Amfaninsa shi ne cewa baya buƙatar adadi mai yawa na misalan gazawa (wanda a zahiri kaɗan ne).
Hasashen RUL, a gefe guda, yana faɗaɗa lalacewar yanayin alamar lafiya zuwa gaba. Amma yana da ramummuka guda biyu: (1) ƙasƙanci ba koyaushe ba ne na layi-wasu gazawar suna hanzarta ba zato ba tsammani; (2) samfurin ba zai iya gane yanayin gazawar da ba ya gani a cikin bayanan horo.
Tsanaki: Gano anomaly yana nuna karkata amma bai faɗi dalili ba. Babban girgiza; Yana iya zama rashin daidaituwa, rashin daidaituwa, gazawar ɗaukar nauyi, sako-sako ko gazawar firikwensin. Binciken bakan jijjiga da binciken filin yana ƙayyade tushen dalilin. Kawai saboda AI ta ce "rashin nasara ya kusa" ba yanke shawara nan da nan ba ne don maye gurbinsa.
Mataki-mataki: tsinkayar aikin kulawa
- Ƙayyade mahimmanci. Wanne kayan aiki ne zai fi tasiri akan samarwa / aminci idan ya tsaya? Sanya albarkatu a wurin.
- Kafa tushe mai lafiya. Tattara bayanan aiki na yau da kullun na kayan aiki kuma ayyana "al'ada".
- Kalli anomaly. Kama sabani da wuri; daidaita ƙimar ƙararrawar ƙarya.
- Bincike. Idan rashin lafiyar gaskiya ne, ƙayyade yanayin rashin nasara ta hanyar nazarin bakan/sa hannu.
- RUL da taga. Ɗauki ragowar kimanta rayuwa tare da rashin tabbas; Shiri taga shiga tsakani.
- Tabbatarwa da shiga tsakani. Tabbatar da binciken filin akan kayan aiki masu mahimmanci; Bari injiniyan kulawa ya yanke shawara.
Karamin Harkoki guda uku: Ta Lambobi
Case 1 - Bayar da gargaɗin farko. A cikin injin daskarewa na gas, AI ya gano wani sashi a cikin bakan girgizar da ke tashi a mitar zobe na waje; Makin lafiya ya tabarbare a hankali cikin makonni hudu. Ƙungiyar kulawa ta maye gurbin mai ɗaukar hoto a tasha na gaba; An ga lalacewar matakin farko akan ɓangaren da aka cire. An hana gazawar da ba a yi tsammani ba (ƙimantawa na sa'o'i 6 na asarar samarwa + lalacewar lamuni)
Case 2 - Ƙararrawa ta ƙarya da firikwensin. A kan famfo ɗaya samfurin ya ba da ƙararrawa mai girma kwatsam. Lokacin da ma'aikatan filin suka bar, famfo ya kasance na al'ada; Matsalar ta kasance sako-sako da firikwensin girgiza kanta. Darasi: Anomaly ba koyaushe gazawar kayan aiki bane; Shisshigi (warkewar da ba dole ba) ba tare da tabbatarwa ba shine asarar albarkatu. Sarrafa tushen tushen ya kasance mahimmanci.
Case 3 - Iyakar lalacewa kwatsam. Tsarin RUL na ESP ya ce "kusan kwanaki 60"; Koyaya, saboda shan yashi, sawa ba zato ba tsammani da sauri kuma famfon ya gaza cikin kwanaki 22. Samfurin a ƙarƙashin-ganin wannan yanayin sauri a cikin bayanan horo. Darasi: Maimakon haɗawa da RUL a makance, ya zama dole a saka idanu akan kayan aiki masu mahimmanci tare da gefen rashin tabbas da kuma lura akai-akai.
Rauni Mai Sauƙi / Ƙarfi Mai ƙarfi
Rawanin faɗakarwa:
Dubi wannan bayanan jijjiga, gaya mani idan akwai matsala.[data]
Ƙarfi mai ƙarfi:
Yi ƙididdige waɗannan abubuwan (wanda ba a san sunansu ba) girgizawar kwampreso/zazzabi/bayanai na yanzu don kiyaye tsinkaya. Dokoki: - Shin akwai rashin daidaituwa idan aka kwatanta da ingantaccen tushe, a cikin wane nuni? Rubuta tsanani da yanayin karkacewar. - Lissafin yuwuwar yanayin gazawar (ƙara, rashin daidaituwa, rashin daidaituwa, sako-sako, CAVITATION, gazawar SENSOR); Ƙayyade sa hannun da ake sa ran kowane. Makullin yanayin yanayi guda ɗaya.- IDAN KA BA DA ƙwaƙƙwaran ƙima, ba shi tare da tazarar rashin tabbas; Samar da "daidai kwanan wata".- Rubuta abin da ake buƙatar sarrafa filin / nazarin bakan don tabbatar da tushen dalilin.- Alama shawarar shiga tsakani a matsayin "tabbacin aikin injiniyan da ake buƙata".Bayanai: [bayanan firikwensin]
Samfura guda huɗu masu Kwafi
1) Takaitaccen bayani:
A cikin bayanan saka idanu na matsayi a ƙasa, karkacewa daga tushe mai lafiya suna bayyana azaman tebur "mai nuni | karkata | yanayin | yuwuwar ma'ana" tebur. Hakanan la'akari da yiwuwar gazawar firikwensin. Bayani: [sensor]
2) Rabuwar yanayin gazawa:
Daidaita yuwuwar yanayin gazawar daga wannan taƙaitaccen bakan jijjiga tare da mitar / sa hannun kowanne. Wane ƙarin ma'auni ne ake buƙata don bambanta? Kulle fashion guda ɗaya. Takaitawa: [spectrum]
3) RUL da taga:
Yi ƙididdige ragowar kewayon rayuwa mai amfani (P90/P50/P10 kwanaki) daga yanayin lalacewa mai zuwa. Hakanan la'akari da haɗarin haɓakawa kwatsam. Shin zai yiwu a matsar da shisshigi zuwa tasha ta gaba? Trend: [alamar lafiya]
4) Ma'aunin ƙararrawa na ƙarya:
Bincika tarihin ƙararrawa mai zuwa: kimanta ƙimar ƙimar gaskiya (sasuwar da ba dole ba) da ƙiyayyar ƙarya (laifi da aka rasa). Yadda za a saita ƙofa bisa mahimmancin kayan aiki? Wane bangare ya kamata ya yi hankali da kayan aiki masu mahimmanci? Bayanai: [Tarihin ƙararrawa]
Kwatanta Dabarun Kulawa
Dabarun
Lokacin shiga tsakani
Ƙari
Rage
amsawa
Lokacin da akwai matsala
sauki
Mai tsada, mai haɗari, marar shiri
Na rigakafi (kalandar)
a tsayayyen tazara
shirya
Yana bata tsattsauran yanki
Hasashen (PdM)
Tare da siginar matsayi
kawai a lokacin
Yana buƙatar bayanai/samfuri da tabbaci
Hasashen + mai tabbatarwa
Sigina + duba filin
Mafi dogara
Yawancin aiki
Kuskuren gama gari
- Haɗa makaho zuwa RUL. Yin watsi da rashin tabbas ta hanyar yin kuskuren ƙididdiga mai yiwuwa na ainihin kwanan wata.
- Tunanin anomaly shine dalili. Kawai ayyana karkacewar a matsayin “rashin nasara” da tsallake binciken tushen dalilin.
- Rashin gazawar firikwensin. Yin watsi da cewa firikwensin kanta na iya gazawa.
- Rage ƙiyayya mara kyau. Rashin ganin girman tsaro na rashin aiki da aka rasa a cikin kayan aiki masu mahimmanci.
- Shisshigi mara tabbas. Cire / maye gurbin kayan aiki masu mahimmanci ba tare da binciken filin ba.
A takaice
- Kulawa da tsinkaya shine sa ido kan lafiyar kayan aiki, tsinkayar rashin aiki kafin faruwa, da shiga tsakani cikin lokaci.
- AI yana da ƙarfi a cikin gano anomaly da gano sa hannun kuskure; amma bai bayyana dalilin karkatar da shi ba, ana buƙatar bincike mai tushe.
- RUL yana yiwuwa; Ana ɗauka tare da tazarar rashin tabbas kuma ba a yi amfani da ita azaman ainihin kwanan wata ba.
- Ana kiyaye gazawar firikwensin da yanayin lalata kwatsam; Ana yin taka-tsan-tsan game da munanan karya akan kayan aiki masu mahimmanci.
- An yanke shawarar shiga tsakani a cikin kayan aiki mai mahimmanci ta hanyar binciken filin da tabbatar da injiniyan kulawa.
Aikin aikace-aikace
Samun kayan aiki mai mahimmanci (wakilin kwampreso/ESP) yanayin bayanan girgiza. Ƙirƙirar ƙima mai ƙima tare da faɗakarwa mai ƙarfi. Sa'an nan: (1) rubuta aƙalla tushen tushe guda biyu (ɗayan wanda ya kamata ya zama gazawar firikwensin) don alamar rashin tabbas ta hanyar ƙirar, (2) nemi tazarar rashin tabbas idan an ba da RUL, (3) ƙayyade da wane ikon filin za ku tabbatar da shawarar sa baki.
jerin abubuwan dubawa
- [ ] Na san ma'anar kula da tsinkaya da kuma ra'ayoyin kula da yanayin / anomaly / RUL.
- [ ] Na yi amfani da cewa anomaly ƙetare ne kuma ana buƙatar nazarin tushen dalilin don sanin dalilin.
- [ ] Na ɗauki RUL tare da kewayon rashin tabbas, ba na amfani da shi azaman ainihin kwanan wata.
- [ ] Ina la'akari da yiwuwar gazawar firikwensin da gazawar kwatsam.
- [] Na shiga cikin kayan aiki masu mahimmanci tare da binciken filin da tabbatar da injiniya.