Riba:
- Ikon taƙaita aikawa, telemetry da bayanan OEE tare da AI da gano bakin ciki da rashin daidaituwa.
- Ability don gina dabarun kiyaye tsinkaya tare da girgiza, zafin jiki da bayanan binciken mai tare da tallafin AI
- Ability don gwada tsinkayar samarwa / kulawa da AI ta samar tare da tabbatar da filin da kuma yanke shawara na mai sarrafa ayyuka
Duk yadda tsarin ya yi kyau a kan takarda, abin da ake samarwa a filin ne ya ƙidaya: ton nawa aka haƙa, a wane mataki, manyan motoci nawa ne suka ɗauka, nawa kayan aiki suka yi aiki, nawa aka kona. A cikin buɗaɗɗen rami na zamani, injina, manyan motoci, injina da dozers suna samar da bayanai na biyu da biyu; Tsarin sarrafa jiragen ruwa (aikawa) suna rikodin wurin, kaya da matsayi na kowace abin hawa. Wannan tekun na bayanai wata taska ce wacce idan aka karanta daidai, takan kara samar da kayayyaki, tana rage tsadar kayayyaki da kuma nuna kura-kurai. AI; Wannan taimako ne mai ƙarfi a cikin taƙaita bayanan aiki, yanayin da aka saba da ganowa (bangare daga tsammanin) ganowa, tsinkayar tabbatarwa da rahoto. Koyaya, yanke shawara na canzawa, dakatarwar kayan aiki da makasudin samarwa suna na mai sarrafa ayyuka; AI yana ba da gargaɗi, ɗan adam ya yanke shawara.
Harshen OEE da bayanan samarwa
Hanya gama gari don auna aikin samarwa ita ce OEE (Tasirin Kayan Aikin Gabaɗaya). OEE samfurin abubuwa uku ne: samuwa (yana aiki da kayan aiki), aiki (nawa ne yake aiki a saurin ƙira), da inganci (nawa ne yawan samarwa yake kan manufa). Karancin OEE na babbar mota na iya zuwa daga lalacewa, tsayawa, ko aiki a hankali; Gano wanne ne yana buƙatar yanke bayanan daidai. AI yana da kyau a rushe abubuwan OEE da kuma amsa tambayar "ina asarar"; amma ainihin dalilin da yasa aka sauke canji ana samun ta hanyar tabbatar da filin.
Mataki-mataki: AI yana aiki tare da bayanan jiragen ruwa
- A ɓoye suna kuma gano bayanai. ID na abin hawa abin rufe fuska; Bayyana ginshiƙai, tambarin lokaci da raka'a.
- Yi taƙaitaccen bayani. Tons, adadin tafiye-tafiye, lokutan aiki/jirawa/lokacin gazawa akan sauyi/rana. AI: summary code da tebur.
- Nemo kwalabe. Shin yana iyakance lodi, ɗauka ko saukewa? Ina lokutan jerin gwano ke taruwa? AI: yana ba da shawarar bincike-bincike.
- Alama ga anomaly. Man fetur, lokacin sake zagayowar, kaya ya karkata daga tsammanin. AI: yana ba da shawarar ƙididdiga ko ƙididdiga mai sauƙi.
- Tabbatar da filin. Tabbatar da kowane rashin daidaituwa tare da ƙungiyar ayyuka / kulawa; Kuskuren bayanai ko matsala ta gaske?
- Aiki da bi. Jami'in gudanarwa ne ya yanke shawarar; AI ta tsara rahoton biyo baya.
Tukwici: Annomaly ba koyaushe ba ne rashin aiki; Mafi yawan lokaci kuskuren firikwensin ne, tambarin lokaci ko ratar rikodin. Yi tambayar "Shin zan fara zargin bayanan ko na'urar?" tare da kowane anomaly.
Kulawa da tsinkaya: ra'ayi da iyaka
Akwai tsararraki uku na kulawa: gyara (gyara lokacin da rashin aiki ya faru), rigakafi (cirewa bisa ga jadawali) da tsinkaya ( tsinkaya: hango gazawar daga alamun da ke cikin bayanan). A cikin gyare-gyaren tsinkaya, ana kula da alamomi irin su vibration, zafin jiki, nazarin man fetur (ƙarfe sawa), halin yanzu da matsa lamba; Juya daga al'ada na iya nuna rashin aiki. AI yana da ƙarfi wajen nemo alamu da rashin daidaituwa a cikin wannan bayanai masu yawa. Amma mahimmancin batu shine wannan: anomaly gargadi ne, ba ganewar asali ba. Yanke shawarar dakatar da kayan aiki, maye gurbin sassa ko ci gaba da aiki; Ana ba da shi tare da gwajin jiki na ƙungiyar kulawa da amincewar mai sarrafa aiki. Abubuwan da ba a sani ba (tasha na banza) da ɓangarorin ƙarya ( gazawar da aka rasa) duka suna da tsada; Mutane suna sarrafa wannan ma'auni.
Darajar kiyaye tsinkaya ta ta'allaka ne a gano gazawar da wuri don mayar da ita cikin shirin rufewa: gazawar da ba ta shirya ba ta dakatar da samarwa a tsakiyar motsi, yayin da aka shirya sassan gazawar da aka annabta kuma ana aiwatar da su a cikin taga da aka tsara. Koyaya, wannan yana aiki ne kawai idan bayanan abin dogaro ne. A cikin mahakar ma'adinai, na'urori masu auna firikwensin suna aiki a ƙarƙashin ƙura, girgizawa da zafi; Calibration drift, sako-sako da haɗin kai da gibin rajista na kowa. Sabili da haka, mataki na farko na shirin kulawa da tsinkaya ba don gina samfurin ba, amma don tabbatar da ingancin bayanai. Kafin samun AI yin "hasashen gazawa", ya zama dole a tambayi yadda aka dogara da wannan bayanan; Ko da mafi girman samfurin da aka gina tare da mummunan bayanai yana da yaudara. Bugu da ƙari, ba duk kayan aiki ba ne daidai da mahimmanci: gazawar babban mai fashewa guda ɗaya zai iya rufe shuka gaba ɗaya, yayin da za a iya jure rashin nasarar famfo. Ba da fifiko ga ƙoƙarin tsinkaya dangane da mahimmancin kayan aiki yana jagorantar ƙayyadaddun albarkatun kulawa zuwa wurin da ya dace.
uku mini lokuta
Case 1 - Boyewar kwalbar kwalba. Haɓaka a ma'adanin ma'adinai ɗaya yana ƙasa da 12% ƙasa da manufa. Mai kula da motsi yana tunanin "akwai 'yan manyan motoci". Suna da AI ta taƙaita bayanan aikawa; Ya bayyana cewa matsakaicin kashi 28% na manyan motocin suna jira a cikin jerin gwano a ma'aunin tono. Matsalolin ba yawan manyan motoci ba ne, sai dai saurin lodin injin tona guda daya. Wutsiya tana faɗuwa lokacin da aka tura lodi na biyu. AI ya nuna kwalbar a lambobi; Kungiyar ta yanke shawarar da kuma tabbatar da filin.
Case 2 - Fuel anomaly. AI ta nuna cewa yawan man da babbar mota ke amfani da shi ya haura 18% fiye da takwarorinta a makonni biyu da suka gabata. Ƙungiyar kulawa tana dubawa; ya tarar da tace iskar ta toshe kuma injin yana fama. Amfani yana dawowa daidai lokacin da aka canza tace. Anan AI ya ba da gargaɗin farko; amma binciken jiki ya sanya ganewar asali (tace). Idan AI ta ce "injin ya yi kuskure" kuma injin ɗin ya lalace daidai da haka, da ya kasance duka kuskure da tsada.
Case 3 - Ƙarya tabbatacce. AI yana ganin tsalle-tsalle kwatsam a cikin bayanan girgizar injin niƙa kuma yayi kashedin " gazawar da ke kusa." Ƙungiyar kula da kulawa; ya gano cewa bounce ɗin ya faru ne saboda sakin firikwensin, injin ɗin ba shi da ƙarfi. Idan da an bi gargaɗin a makance kuma an dakatar da injin niƙa, da an yi asarar aikin noma ɗaya a banza. Darasi: tare da kowane rashin daidaituwa, fara tambayar ingancin bayanai/mahimman bayanai; Gargadin AI hasashe ne.
Samfuran gaggawar da za a iya kwafi
FLEET DATA SUMMARY"Rawar: Kai mataimakiyar manazarcin ayyukan ma'adinai ne. Taƙaita waɗannan bayanan aikawa ta hanyar motsi: jimlar ton, adadin tafiye-tafiye, matsakaicin lokacin zagayowar, gudu/jiran kashi. An rufe ID ɗin Mota
BOTTLENECK ANALYSIS "Shigar da bincike don gano inda jerin gwano / lokutan jira suka taru a cikin zagayowar jigilar kaya. Fitarwa: matsakaicin jira da jimlar ɓata lokaci a kowane mataki. Nuna ko ƙwanƙwasa yana a mai ɗaukar kaya, a cikin sufuri ko saukewa; BAYAR da tabbataccen bayani, jera abubuwan da za a iya yi, kuma nuna ana buƙatar tabbatar da filin."
MARKING ANOMALY (MAINTENANCE) "A ƙasa akwai jerin lokutan [vibration/zazzabi / man fetur] na kayan aiki. Alama maki da ke karkata daga kewayon al'ada kuma ga kowane: (1) girman karkatacciyar hanya, (2) yuwuwar yiwuwar firikwensin / gazawar bayanai, (3) abin da za a nema a cikin dubawar jiki. DIAGNLTOS.
RUBUTA RAHOTO NA SHIFT"Rubuta daftarin rahoton canji daga bayanan taƙaitawa masu zuwa: ton da aka samar, karkata daga manufa, manyan abubuwan da ke haifar da asara, alamun rashin daidaituwa, da shawarar matakan bin diddigi. Alama yanke shawara' ƙarƙashin amincewar jami'in gudanarwa'. Bayanai:[manna]."
Rauni mai ƙarfi / Ƙarfi mai ƙarfi
RAUNI GASKIYA: "Shin wannan motar za ta lalace?"
KYAUTA MAI KARFI: "Rawar: Kai ne mataimakiyar manazarcin kula da tsinkaya. Alama maki a cikin jerin rawar jiki da zafin jiki da ke ƙasa waɗanda ke karkata daga al'ada, ba da girman ɓacin rai, da KYAUTA yiwuwar yuwuwar gazawar firikwensin daga ainihin alamar injin. KADA ku yi ainihin tsinkaya na gazawa; Nuna abin da ƙungiyar kulawa yakamata ya nemi lokacin: duban jiki. "Bayanai.
Taswirar kwatanta: siginar bayanai da yanke shawara
sigina
AI fitarwa
wanda hukuncin
tabbatarwa
Farashin OEE
Rasa bangaren tantancewa
Manajan Ayyuka
kallon filin
Kwangila / kwalban kwalba
inda yake taruwa
Shift supervisor
Tabbatar da filin
Sabanin mai
alamar anomaly
ƙungiyar kulawa
gwajin jiki
rawar jiki fantsama
Gargaɗi (ba ganewar asali)
Maintenance + aiki
Sensor + dubawa
rahoton canji
daftarin aiki
Manajan Ayyuka
Amincewa
Kuskuren gama gari
- Kuskuren rashin daidaituwa don takamaiman rashin aiki. Yawancin anomalies sune kurakuran firikwensin / bayanai; Nemo bayanan farko.
- Neman AI don hasashen daidai "zai rushe?" Alamar AI; jarrabawa ya sa ganewar asali.
- Tsammanin ƙugiya daga tabbatarwar lambobi. Jin "ƙananan manyan motoci" sau da yawa yakan zama kuskure.
- Ketare batutuwan tambarin lokaci/girma. Rikodin giɓi yana karkatar da OEE da lissafin zagayowar.
- Makantar biyayya ga gargaɗin da dakatar da samarwa. Har ila yau, farashi na tabbataccen ƙarya na gaske ne.
Hankali: Manufar kiyaye tsinkaya shine hana rashin aiki, amma amsa kowane gargaɗi ta hanyar dakatar da injin shima yana haifar da asara. Shawarar na mutumin ne wanda ya auna tare da tsananin gargaɗin, mahimmancin kayan aiki da binciken binciken.
a takaice
Fleet da bayanan samarwa wata taska ce wacce ke haɓaka samarwa idan an karanta daidai; AI tana ɗaukar wannan da ƙarfi a cikin taƙaitawa, gano bakin ciki, tuta mara kyau, da kiyaye tsinkaya. Asarar OEE, lokutan layi da rarrabuwar firikwensin ana bayyana su da sauri tare da AI. Amma matsalar rashin lafiya gargadi ne, ba ganewa ba; Ana yanke shawarar dakatar da kayan aiki tare da tabbatar da filin da kuma amincewar mai sarrafa ayyuka. Ga kowane rashin jin daɗi, fara bincika bayanan / ingancin firikwensin.
Aikin aikace-aikace
Yi amfani da samfurin “Taƙaitawar bayanai na Fleet” da “Binciken Bottleneck” tare da samfurin ku (ko naku wanda ba a san sunansa ba) don fitar da dalilan canjin canji. Sa'an nan a yi amfani da samfurin "Anomaly marking" zuwa wani yanki na jijjiga / man fetur na kayan aiki da bayanin kowane tuta ko kuskuren bayanai ne ko matsala ta gaske. A ƙarshe, tare da "Daftarin rahoton Shift", fassara sakamakon binciken zuwa rahoto kuma sanya alamar yanke shawara don amincewar aiki.
jerin abubuwan dubawa
- [ ] Na rufe abin rufe fuska da ID na abin hawa/ma'aikata.
- [ ] Na tabbatar da kwalaben tare da jerin gwano / bayanan jira, ba ta ji ba.
- [ ] Ga kowane rashin jin daɗi, na fara tambayar ingancin firikwensin / ingancin bayanai.
- [] Na yi la'akari da gargadin AI ba ganewar asali ba, amma alamar da za a tabbatar da ita ta hanyar gwaji.
- [ ] Na bar yanke shawarar kashe kayan aiki/samar ga mai sarrafa ayyuka.
- [ ] Na duba tambarin lokaci da daidaiton ƙara.